![]() |
| Information Portal |
Fuel CellsWhat are Fuel Cells? | The Need for Fuel Cells | History & Development | The Science of Fuel Cells | Fuel Cell Types | Alternative Fuel Cell Types | Benefits of Fuel Cells | Constraints for Fuel Cells | Fuel Cells in Australia | Future of Fuel Cells | Further Information | References |What are Fuel Cells?Fuel cells are devices that are able to continuously convert chemical energy into electrical energy through an electrochemical reaction. The system inputs are a fuel, which is usually hydrogen, and an oxidant, typically oxygen (that is in the air). The outputs from the system are DC electricity, water vapour and heat. Fuel cells will generate electricity continuously provided there is sufficient fuel and available oxidant. Fuel cells are not limited by Carnot efficiency limits and thus are able to operate at much higher efficiencies than thermal heat engines, such as the internal combustion engine (see Figure 1). Combined with their ability to operate with reduced or even zero emissions, fuel cells are seen as an attractive sustainable power option. ![]()
Figure 1 (courtesy of the King County Department of Natural Resources and Parks, US).
Fuel cells are able to utilise a number of different fuels depending on the fuel cell technology used. Typical fuels are:
The Need for Fuel CellsInterest in fuel cells has been strengthened by the need for sustainable energy sources. Fuel cells are able to produce power without the high rates of emissions that are associated with traditional power sources. Some applications require an extremely reliable power supply and a fuel cell’s ability to produce continuous power is one reason that makes them ideal for these and many other situations. Modern fuel cells are able to produce sufficient electricity for remote areas where the normal electricity grid may not be available. History and DevelopmentThe principle of a fuel cell was discovered by Sir William Grove. In an experiment in 1839, he discovered that it was possible to produce electricity by reversing the electrolysis of water (see Figure 2). He then used the hydrogen to produce electricity to create water. ![]()
Figure 2 William Grove’s drawing of his “Gas Battery” Experiment (Source: Smithsonian Institute).
The term fuel cell was first used in 1889 by Charles Langer and Ludwig Mond who were developing a cell using coal gas and air. However, the discovery of the internal combustion engine halted the early progress of fuel cells. Interest was reignited during the mid-20th Century, with Francis Bacon developing the first successful fuel cell in 1932 and finally demonstrating a 5kW fuel cell system in 1959. In the same year, Harry Ihrig demonstrated a 20Hp Allis-Charmer tractor powered by a fuel cell. These successes led to greater research and development of fuel cells, particularly in military and space applications in the United States. Companies such as Union Carbide (who demonstrated a fuel cell powered mobile radar set) and Pratt & Whitney (who were contracted to produce power systems for NASA) set about showing the commercial benefits of fuel cells. The Science of Fuel CellsGenerally, fuel cells are comprised of two electrodes (an anode and a cathode), and an electrolyte that separates the electrodes and an external circuit (PEC390). The electrochemical reaction that takes place in the cell is an oxidation-reduction reaction, involving an oxidation half-reaction and an oxidation half-reaction. The reaction takes place with the help of a catalyst, traditionally platinum (Pt). The general half-reaction at the Anode is: 2H2 → 4H+ + 4e-
The H+ ions are conducted through the electrolyte to the Cathode and the two electrodes are connected via an external circuit allowing the electrons to flow from the Anode to the Cathode. The typical half-reaction at the Cathode is: O2 + 4H+ + 4e- → 2H20
The overall reaction of the fuel cell is: 2H2 + O2 → 2H2O
So, in general, fuel cells use hydrogen and oxygen to produce electricity with water (and some heat) as the only emission. Because of this, fuel cells are seen as a sustainable source of power, bringing the benefits of reduced greenhouse gas (GHG) and other emissions. Fuel Cell Types There are many fuel cell types available and they are usually described by the electrolyte that is used. However the six most widely used at present are the: The Alkaline Fuel CellThese are one of the oldest fuel cells. They use compressed hydrogen and oxygen, with the electrolyte usually potassium hydroxide (KOH). Operating temperatures and pressures of AFC’s used to be traditionally hot and at high pressure, but now operate at low pressures and at temperatures more akin to 70ºC. At the anode, H2 molecules are oxidized by the reaction with hydroxyl ions (OH-), which flow through the electrolyte to produce water and free electrons. The half-reaction at the anode is: 4OH- + 2H2 → 4H2O + 4e-
The electrons flow to the cathode, where they are used in a reaction with oxygen and water to produce OH- ions. The half-reaction at the cathode is: O2 + 2H2O + 4e- → 4OH-
Therefore the overall reaction in an AFC is: 2H2 +O2 → 2H2O
The main drawback of the AFC is that the fuel and oxidant need to be free of carbon dioxide and older AFC’s used expensive platinum catalysts, although newer AFC’s use a nickel-platinum alloy. Commercial applications may be limited whilst these costs remain. Alkaline fuel cells have been used by NASA in their Apollo program because of their high power generation efficiencies (up to 70% when used for cogeneration) and their ability to provide drinking water. The worlds leading AFC producer Astris, has developed its new Powerstack MC250 range of AFC’s eliminating the platinum catalyst and using cheaper materials to significantly reduce costs. These AFC’s can supply 300W to 10kW, which greatly extends the scope of AFC applications. Currently the majority of AFC’s use potassium hydroxide as an electrolyte. The Proton Exchange Membrane Fuel Cell![]()
Figure 3 An 80 kW PEM fuel cell (courtesy of the Bellona Foundation)
This fuel cell may also be called the Polymer Electrolyte Membrane Fuel Cell, but both names refer to this particular type of cell. The electrolyte is actually a thin solid organic polymer. This fuel cell operates at low temperatures (around 60 – 100ºC) (PEC390). Hydrogen fuel is oxidized at the anode to produce H+ ions and free electrons: 2H2 → 4H+ + 4e-
At the cathode, oxygen reacts with the H+ ions and the free electrons to produce water: O2 + 4H+ + 4e- → 2H20
The overall reaction for this fuel cell is the general fuel cell reaction: 2H2 + O2 → 2H2O
Figure 4 A Proton Exchange Membrane Fuel Cell (Source: Ballard Power Systems).
PEMFC’s, like most fuel cells, have the disadvantage of using platinum as a catalyst, which drives up the production costs and which is subsequently being reduced in fuel cell developments. However, they have some distinct advantages including high power density and reduced volume and weight due to the Proton Exchange Membrane. In applications where the fuels are both pure hydrogen and pure oxygen, the overall reaction for the fuel cell is reversible. This is the principle behind the regenerative fuel cell. Electricity from an external source will be used to electrolyse water into hydrogen and oxygen. This hydrogen and oxygen can then later be used in the fuel cell to produce electricity as one form of energy storage. This is an attractive option for systems that require continuous, 24 hour power. The external source operates during the day to provide sufficient power for the application as well as producing excess power, used to electrolyse the water. At night, the stored hydrogen and oxygen will be used to produce electricity. It is preferable that the external source is a renewable source (e.g. solar or wind) to ensure the emission reduction benefits of the fuel cell are not lost. A good example of this system is the AeroVironment Helios (an unmanned aircraft), which uses a solar powered regenerative fuel cell system, and the new Hornet (a micro air vehicle), which is fully powered by a small fuel cell see Figure 5). ![]()
Figure 5 The Hornet (left) and the Helios (right), (Courtesy of AeroVironment).
PEM fuel cells have been trialled in a number of transport applications. As discussed earlier, major car manufacturers have developed fuel cell vehicles. Ford and Volkswagen have been developing PEMFC vehicles, whilst there has been a large increase in government funded research in universities around the world. Some disadvantages of PEMFC’s are that they have a lower efficiency than AFC’s and that carbon monoxide can “poison” the catalyst. These cells require very pure hydrogen, which requires PEM systems to have very good reformers, if a reformer is required. The Direct Methanol Fuel CellDirect methanol fuel cells are a unique type of PEMFC and are used almost exclusively for small, low current portable electronics. Methanol (CH3OH) is used as the reducing agent, which removes the need for a fuel processor/reformer. The electrolyte used is a thin polymer. DMFC’s operate in a similar temperature range to other PEMFC’s (around 80 – 100ºC). Methanol is oxidized at the anode to produce CO2 and H+ ions: CH3OH + H2O → CO2 + 6H+ + 6e-
At the cathode, oxygen reacts with the H+ ions to create water: 3/2 O2 + 6H+ + 6e- → 3H2O
Therefore, the overall cell reaction is: CH3OH + 3/2 O2 → CO2 + 2H2O
The main advantage of the direct methanol system is that it does not require a fuel processor. Also this system is much simpler than systems that require fuel reforming. Another important feature is that methanol is already a common fuel, which makes the DMFC transition into commercialised systems somewhat easier. However methanol itself is known to be carcinogenic and toxic and many producers would rather avoid its use if possible. However the DMFC’s are amenable to miniaturisation and are being incorporated into portable devices requiring small amounts of power. The worlds smallest fuel cell (as of January 2006) is Toshiba’s direct methanol fuel cell (see Figure 6). Toshiba has incorporated this cell into two MP3 player prototypes. ![]()
Figure 6 The worlds smallest fuel cell produced by Toshiba
(courtesy of Engadget.com & Toshiba). One of the players, measuring 1.4 x 4.3 x 0.8-inches is said to run for 35 hours on a single 3.5ml charge of highly concentrated methanol, while a hard drive based player swells to 2.6 x 4.9 x 1.1-inches and runs for about 60 hours on a single 10ml charge. These dimensions will become smaller when mass production commences (Engadget.com, 2005). The Phosphoric Acid Fuel Cell![]()
Figure 7 1MW (five 200kW fuel cells) UTC’s PAFC power plant in Alaska (courtesy of the Bellona Foundation).
As suggested by the name, this fuel cell uses phosphoric acid liquid (H3PO4) as it’s electrolyte. The PAFC operates at higher temperatures than the previous fuel cells, in the range of 175 – 200ºC. At the anode, hydrogen is oxidized to produce hydrogen ions and free electrons: 2H2 → 4H+ + 4e-
The cathode reaction is also the standard reaction at the cathode:
O2 + 4H+ + 4e- → 2H20
Making the overall reaction:
2H2 + O2 → 2H2O
Phosphoric acid fuel cells have been traditionally developed as power plants and have been operational in this capacity for over 10 years. Systems of up to 200kW are in operation whilst systems of up to 11MW have been tested. There is also significant waste heat production in these systems, which make the use of heat recovery systems for cogeneration a viable option for industrial loads. In these systems, efficiencies of up to 80% are achievable. One advantage of the PAFC system is that because it operates at higher temperatures than some other fuel cells, it is able to tolerate higher levels of carbon monoxide poisoning (formation) at the electrodes. One of the limitations of these fuel cells is the long start up time needed for the higher operating temperature, which limits the PAFC to stationary applications (HSW). Molten Carbonate Fuel CellMolten carbonate fuel cells use the carbonates of lithium, sodium or potassium as the electrolyte. Once the cell is heated to its operating temperature of more than 600ºC, the carbonate salts melt allowing charged particles to flow. At the anode, carbonate ions (CO32-) react with hydrogen: H2 + CO32- → H2O + CO2 + 2e-
At the cathode, carbonate ions are formed by the reaction between oxygen and carbon dioxide:
½ O2 + CO2 +2e- → CO32-
The overall reaction is unique as carbon dioxide is both produced at the anode and consumed at the cathode:
H2 + ½ O2 + CO2 → H2O + CO2
MCFC’s are used for largescale power generation and because of their high operating temperatures are also suitable for combined cycle electricity or combined heat and power (CHP) applications. They are capable of auto-reforming and operate at high efficiencies of around 60% and this can reach up to 80% if waste heat is utilized. Currently, 2MW units are in demonstration, with much larger units being designed, as this type of fuel cell is suitable for baseload power generation. Solid Oxide Fuel Cells![]()
Figure 8 The first hybrid fuel cell (SOFC) and turbine plant (220kW) (courtesy of the Bellona Foundation).
This is another type of fuel cell best suited to stationary applications. The electrolyte is a hard, non-porous ceramic and the operating temperature is between 600 and 1000ºC. At the anode, hydrogen is oxidized by oxygen ions (O2-) that are able to move across the electrolyte: H2 + O2- → H2O +2e-
Air is supplied at the cathode providing oxygen that is reduced to oxygen ions:
½ O2 + 2e- → O2-
The overall reaction for the SOFC is:
H2 + ½ O2 → H2O
The high operating temperature has some distinct advantages. The operating efficiency is very high due to the availability of waste heat for cogeneration or electricity production. Also, conventional fuels may be used without reforming at such temperatures. Solid oxide fuel cells are a relatively immature technology and they are generally limited to stationary applications because of long startup times, large size and high heat output. Recent developments have decreased both the start-up times and the sizes of these systems, while the high heat output is a useful resource for combined heat and power loads. Newer systems are being designed for supplying domestic distributed power generation and heating loads around the lower kW range. This type of fuel cell is also auto-reforming and can use methane LNG, LPG etc for the input fuel.
Fuel Cell ApplicationsThere are a variety of applications for fuel cells due to the wide range of system types and sizes (1W to over 1MW). Generally, fuel cells can be used for one of the following four applications:
Alternative Types of Fuel CellsMicrobial Fuel CellsMicrobial fuel cells produce current through the action of bacteria that can pass electrons to an anode, the negative electrode of a fuel cell. The electrons flow from the anode through a wire to a cathode, the positive electrode of a fuel cell, where they combine with hydrogen ions (protons) and oxygen to form water. Using a new electrically-assisted microbial fuel cell (MFC) that does not require oxygen, Penn State environmental engineers and a scientist at Ion Power Inc. have developed the first process that enables bacteria to coax four times as much hydrogen directly out of biomass than can be generated typically by fermentation alone (Science Daily, 2005). (See Figure 9).
![]()
Figure 9 Dr. Hong Liu , postdoctoral researcher in environmental engineering, and Dr. Bruce Logan, Kappe professor of environmental engineering, with the MFC (courtesy of Greg Grieco, Penn State).
Dr. Bruce Logan, the Kappe professor of environmental engineering and an inventor of the MFC, says, "This MFC process is not limited to using only carbohydrate based biomass for hydrogen production like conventional fermentation processes. We can theoretically use our MFC to obtain high yields of hydrogen from any biodegradable, dissolved, organic matter - human, agricultural or industrial wastewater and simultaneously clean the wastewater. While there is likely insufficient waste biomass to sustain a global hydrogen economy, this form of renewable energy production may help offset the substantial costs of wastewater treatment as well as provide a contribution to nations able to harness hydrogen as an energy source," Logan notes (Science Daily, 2005). In the new MFC, when the bacteria eat biomass, they transfer electrons to an anode. The bacteria also release protons, hydrogen atoms stripped of their electrons, which go into solution. The electrons on the anode migrate via a wire to the cathode, the other electrode in the fuel cell, where they are electrochemically assisted to combine with the protons and produce hydrogen gas. A voltage in the range of 0.25 volts or more is applied to the circuit by connecting the positive pole of a programmable power supply to the anode and the negative pole to the cathode. It uses about one tenth of the voltage needed for electrolysis, the process that uses electricity to break water down into hydrogen and oxygen (Science Daily, 2005). Logan and Liu connected a MFC built on the Penn State design principles to run a three milliWatt fan and have shown that a wastewater plant with a Penn State MFC could power the little fan with a reactor smaller than a teacup. Also by modifying the original PEMFC to eliminate the expensive PEM components with inexpensive components, they have brought down the production costs markedly to assist the provision of cost effective wastewater treatment and additional small power generation capacity. Some other less common fuel cells include other biological fuel cells (BFCs can use glucose in blood with bacteria on the anode for internal uses – such as pacemakers), direct borohydride fuel cells (DBFC’s), which use sodium tetrahydroborate) and formic acid fuel cells which use methanoic acid. However these fuel cells are not commonly used or are in early development stages. Benefits of Fuel CellsHigh efficiency Cogeneration Possibilities Low Emissions Reduced Environmental Impact Reduced Grid Dependence Simple and Flexible Energy Security Constraints to the Implementation of Fuel CellsCost Endurance and Reliability Infrastructure Non-Technical Barriers On the economic side, barriers exist similar to those faced by renewable technologies. In particular, there is a risk associated with new technologies and gaining the financial backing required may be difficult or offered at higher than acceptable interest rates. Traditional economic analysis does not deal well with costs such as environmental degradation or pollution as they are difficult to quantify. Thus, the true cost of energy is not reflected by the price the consumer pays. Until the price of energy is inclusive of costs such as greenhouse gas emissions, technologies such as fuel cells will find it difficult to penetrate energy markets. Fuel Cells in AustraliaAustralia's first operational fuel cell was installed at the Australian Technology Park, Sydney in 1998. A phosphoric acid fuel cell, it uses natural gas which is passed through a steam reformer to produce hydrogen produces up to 200kW of electricity and hot water (see Figure 10). ![]() Figure 10 Australia’s first fuel cell (courtesy of Cheresources).
RISE The Fuel Cell Bus Trial CSIRO
Also CSIRO's, Dr Sukhvinder Badwal and his research team are developing a compact, lightweight PEM fuel cell that could power a laptop computer for up to 24 hours, or a mobile phone for up to a month, before requiring a recharge. One year into the project, Badwal’s team in Clayton, Victoria, has developed working prototypes of both hydrogen and methanol powered micro fuel cells, and aims to commercialise them in 2007. Ceramic Fuel Cells Ltd UNSW'S Solar Hydrogen Program The Future for Fuel CellsWhilst fuel cells provide an exciting prospect for future energy supplies there are still areas that need to be developed further in order for them to become a mainstream technology. In general, fuel cells require very clean fuels and do not deal well with contamination. By operating with less stringent fuel requirements, costs such as fuel processing and storage will be reduced. Similarly, fuel cell stack systems are often very expensive, particularly due to the lack of mass production of components. Developments in materials and research with current fuel cell installations are generating large amounts of information to continue the development of these technologies towards large-scale commercial production. For some of the most recent and innovative fuel cell developments see Engadget's fuel cell page.
Further InformationRISE Resources - Information regarding available renewable energy resources.RISE Technologies - An extensive collection of information regarding renewable energy technologies.RISE Applications & System Design - Renewable energy application information and system designs.RISE System Displays - Case studies and information on installed renewable energy systems & performance data.
H2 Stations.org - Hydrogen Filling Stations Worldwide Ballard Power Systems - For an excellent animation on the operation of fuel cell vehicles. Ballard Power Systems - For an animated roadmap to further commercialisation of fuel cells and vehicles. FCS – Fuel Cell Store.com: Fuel Cell Benefits Ford Motor Company - For information on their Innovative Engines and Fuel Technology. General Motors – How fuel cells work. GME – General Motors Europe – Fuel Cell Marathon HSW – How Stuff Works: How Fuel Cells Work NASA1 – Putting Fuel Cells to the Test NFCRC – National Fuel Cell Research Center: Fuel Cells Explained NHAA – The National Hydrogen Association of Australia SAE – SAE International: Fuel Cell Initiative SI – Smithsonian Institute: Collecting the History of Fuel Cells Zorbas, S. The Storage of Hydrogen. Australia: Fuel Cell Institute of Australia
ReferencesEngadget, 2005. “Toshiba develops mp3 player with 60 hour fuel cell battery”. (Online) http://www.engadget.com/2005/09/16/toshiba-develops-mp3-player-with-60-hour-fuel-cell-battery/ (Accessed 23 February 2007).Science Daily, 2005. “Microbial Fuel Cell: High Yield Hydrogen Source and Wastewater Cleaner”. (Online) UNSW, 2004. “Solar hydrogen - energy of the future” (Online) |
|
| |